Predictive Maintenance: IoT & AI Automation

How Predictive Maintenance Works

• IoT sensors monitor equipment in real-time
• AI models learn normal operating patterns
• Anomalies trigger maintenance alerts
• Maintenance is scheduled before failure
• Work orders generated automatically

Benefits & Results

• Unplanned downtime: -80%
• Maintenance costs: -25-30%
• Equipment lifespan: +20-25%
• First-time fix rate: +40%
• Maintenance labor: More efficient utilization
• Safety: Reduced equipment failures

Industries Using Predictive Maintenance

• Manufacturing: Production equipment
• Energy: Power plant turbines
• Transportation: Fleet vehicles
• Healthcare: Critical equipment
• Facilities: HVAC and infrastructure